Comments by "Mikko Rantalainen" (@MikkoRantalainen) on "Conquer Driving" channel.

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  42. Your test car was too good. Running all your local town trips with 1st gear only is still more economical than most cars manufactured in the USA. Your car also had turbo which starts to get detrimental once your RPM drops below 1400–1600 rpm (I think TSI engine can run nicely with surprisingly low RPM, TDI engines seem to want at least 1600 rpm). Otherwise, gasoline engine would be most economical with full open throttle but so high gear that it cannot increase the speed at all. This is the most economical situation possible because pumping losses of the engine get higher when the throttle is closed more. (Assuming that the engine can actually burn all the fuel pumped into the cylinder which should be true unless there's some sensor malfunction.) I think you should have driven the same road in both directions twice. That would have averaged slight uphill into the results. If there's any downhill, then using higher gear will be always better for fuel economy. However, once you start to feel vibration in the cockpit, you're starting to cause higher wear to clutch and gearbox and then your total economy (including maintenance and repairs) starts to suffer. The vibration is caused why the flywheel being too light for the RPM and torque combination and the vibration will cause extra load for the clutch. Some cars have dual-mass flywheel which reduces the load to the clutch and you can drive with lower RPM without heavy vibration. The engine itself should be totally fine with any RPM between idle speed and redline. Unless there's a problem with the engine cooling system, running it for a long time at the redline should be totally fine, just stupid for your economy.
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