Comments by "Tony Wilson" (@tonywilson4713) on "Steel: Thinning Supply Lines" video.

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  3. I'm Australian but did my degree in aerospace at U. Illinois (2hrs from Indianapolis). I ended up working the Australian iron ore industry. Back around 2002 I met Harrison Schmitt (Apollo 17) and at that time he was a proponent of Helium-3 mining on the moon. So I went off to our mining industry for experience at building & operating remote mining sites. Around 2010 there were people trying to fund a pig iron smelter in Australia's lesser known iron ore region - the Gascoyne in Western Australia. The Kimberly region further north is where most of those Japanese, Korean and Chinese cars start. The Kimberly is known for very high grades of iron ore while the Gascoyne has lower grades. This company had come across a new version of pig iron manufacture that was suited to lower ore grades and they were telling people that the future of pig iron looked very promising because they predicted a shortfall in supply particularly in high quality pig iron which this new process was for. So I know there were some people talking about the future of pig iron at least 12 years ago. The problem was it was during the aftermath of the 2008 GFC and the industry was trying to deal with the issue of no money for anything and low prices. There were several major projects (port & rail) in the Gascoyne that died. On growth when I first went into our mining industry (circa 2005 - yeah it took time to get there) there was a growth spurt going. They wanted to increase the output from about 200 Mta (million tons per annum) to around 400 million tons. By 2005 they were up to 250+ so it finally made it possible for me to get my chance. We are now producing OVER 800 Mta. In fact in 2017 it was 885Mta. I think its back around 820Mta at the moment. https://www.youtube.com/watch?v=emm5aHAifMg So on growth you're 1/2 right. People thought it was bonkers when they wanted to double our output. We are now more than double that and showing no signs of stopping. In fact with Ukraine off line its the best we have ever had. This is the first I have heard anyone discuss pig iron in a while. It does and doesn't surprise me. It surprises me that nobody listened 12 years ago because it made sense and doesn't surprise me that nobody listened because who listens to common sense. And yes I do have some very blunt discussions with the clowns who want to mine asteroids. They're so dumb. They really can't tell the difference between science fiction and science fact.
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  4. As an engineer I can say that's so damn true. I'm Australian but did aerospace at U. Illinois just over the border from Indiana. By chance in 2002 I met Harrison Schmitt (Apollo 17) and he was pushing to mine the moon for Helium-3. So I went off to Australia's remote mining industry for experience. One of the major learning lessons from that was how to do basic engineering in remote places. One of my personal is "How do we build a workshop & foundry on the moon?" The simple fact is we never built a moon base because its just to damn hard to fly everything there. Its at least 10x the cost to land anything on the moon. It really comes down to some incredibly simple things like How do you make pipe on the moon? How do you make electrical cables on the moon? How do you get the raw stock from local ore to make pipe, cablesand other stuff? To actually get information on the subject I have taken to watching the amateur machinists here on YouTube, because they have to make do with less than what the professionals have. I watch the pros as well because they show how to do stuff properly, but its the amateurs with little hobby lathes & mills I watch the most. At the start of off world their will be people doing things like black smithing because we just wont be able to take the processing hardware. We just wont be able to take an industrial lathe or mill or the tooling or a blast furnace. All the skills the amateurs with help from the pros have kept alive will enable a moon base. NASA are skull stuffed on the subject, while Musk & Bezos are so far into fantasyland it makes you wonder what drugs they're on.
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  14.  @nicholascarter9158  In terms of the planet its tiny amounts of nothing. But in terms of upsetting the natural systems its a different story. The oxygen used in iron ore smelting isn't destroyed. The oxygen still exists, but its shifted from being part of Fe2O3 (iron Oxide)or one of the other oxides to CO2. CO2 isn't a problem so long as there is enough plant life to consume it back into O2. Here's the longer story. I did my degree in aerospace and way back in 86 an alum who worked at NASA gave us a special talk one Friday. We were kinda exited because his last project was on terraforming Mars. The news wasn't good. He introduced us to what I now call "planetary mechanics" which is simply calculating how much stuff is involved. Making things like water cycles and oxygen cycles and carbon cycles work is what I call "planetary dynamics." Its sort of the difference between how many car parts and what they all weigh versus assembling all those parts into a working car. To give you an idea of the sorts of numbers involved the surface of the earth is roughly 500,000km² If you consider just the 1st kilometer of air above the surface of the Earth its pretty close to 500,000km³ in volume. In engineering there's HVAC (heating, ventilation & air conditioning) and HVAC works in meters cubed because that's practical for a house or an office block. That 1st kilometer of air in which 90% of humanity lives is roughly 500,000,000,000,000m³ that's 500 quadrillion cubic meters of air. At that's just the 1st kilometer there's at least 99 more on top of it although most of those are fairly thin. But then there' the oceans and water being more dense the weight of water is another damn big number. Bottom line is we live on a very big object with an insanely complex biological system powered by a big giant ball of plasma. Unfortunately science fiction (which I do love) has badly misrepresented science in many ways and the media have been no help either. In short we are NOT going to run out of stuff, which is good. The problem is we have upset the balance of that complex system we depend on for life. Added to that we don't understand enough of how that system works so that we can help nudge it back into balance.
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  15.  @nicholascarter9158  That's a great question and I don't have an answer. The thing with refining most minerals is that they are net oxygen producing processes not oxygen consuming. Most minerals like iron are oxides and the problem is getting rid of the oxygen. The reason they want pure oxygen for a blast furnace so they are not adding impurities. The reason that metallurgical coal is 2-3times the price of thermal coal is that it has almost zero impurities. Most coal includes sulphur sulphur when it burns produces SO2 which tends to become S03 and that likes to combine with water into H2SO4 better known as sulphuric acid. That's what caused the acid rain crisis in North America that was killing off their forests. They burned cheap coal from places like Southern Illinois that had a very high sulphur content. It was fine for power stations but lousy for steel manufacturing. For that you needed that nice clean black coal from places like West Virginia and Pennsylvania. hence why there were so many steel mills in Pennsylvania. Similarly if you just pump air into a blast furnace 80% of that is Nitrogen and Nitrogen does form compounds with metals (nitrides) including iron. Its great using air if that's what you want but lousy if you want just straight steel. For many other metals they dissolve the ore with acid (or similar) into a solution. Depending on the metal they will then get it back out of solution by various methods. A common way is electrowinning which is basically electrolysis in reverse. On a place like the moon all of that goes away. If you can get any compound hot enough it will breakdown. If done in a vacuum then the gases will just boil away and leave behind the metal. On the moon there's no shortage of direct sunlight and vacuum. It might be as simple as putting ore into a crucible and focusing light on it with mirrors. Its also know with lunar regolith (moon dust) that at around 800C before it melts that it tends to release oxygen and hydrogen that then forms water. So the whole, "how you do stuff" is a bit different on the moon because of what's available. Its really no different to various places here. Why do some countries have lots of Hydro power or lots of wheat farming or lots of fishing? Its what they have.
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