Comments by "SeanBZA" (@SeanBZA) on "DiagnoseDan"
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Saw one today, same crank no start. But also water damage, so they are going to have to clean all modules, connectors and hope they get all the water out of them, otherwise the vehicle, like a few thousand, straight off the Toyota assembly line, are destined for the crusher from flood damage. They were flooded, in many cases to roof height, no way to fix other than replace entire electrical loom and ECU, and replace all fluids as well, along with complete interior.
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Carbon deposits are from both too long between oil changes, and from not allowing the turbo to spin down before shutting the engine off. Long oil change intervals allow the oil to form sludge, which, combined with the turbo spin down with no oil generating enough heat to degrade the oil, blowing the breakdown products into the piping. The return line is larger, so the restriction will be less noticed, but the supply pipe is small diameter to regulate the oil flow into the turbo, so it will clog first.
Solution is to change the oil at the "harsh service" intervals, as noted in the owners manual, as the only way to get the oil to survive the regular service interval is to drive the vehicle like the "old granny driving for a Sunday country drive, and enjoying the view at minimum speed limit" all the time. If you are driving to enjoy the acceleration change oil more regularly, it is a lot cheaper than the 2 turbos.
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My guess it was there from the assembly on a jig by the loom maker, where it was cut as the sharp ends of the sleeve were put on. Passed the initial testing, and worked on the line, and worked till the vehicle was driven in water, which leaked and was held in by the loom there, and then the wire, combined with the voltage on the sensor, caused it to slowly corrode away. Best trip for doing those kind of joins is to use adhesive lined heat shrink over the solder join, and shrink it down to bond the hot melt adhesive to the wire, making sure to lightly sand the insulation at the area to get clean fresh non damaged plastic insulation, making for the most waterproof join possible to the sleeve and insulation. Liquid electric tape is also good, cover with that, then 3M insulation tape over, tightly wrapped, then again liquid electrical tape over that. Works well on boats to keep stuff in good shape.
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